Syscon Cronus – ERP facilitates Zero Based costing (ZBC). This is most critical for the manufacturing industries with multiple components, Multiple processes, variations of price between multiple vendors. Added to this price variations of domestic and Imported material costs.
Costing is not a specific module, it cuts across various modules. It simply reflects the deep design capability of the ERP system and the organisational Cost and Works accounts culture and obsession to capture the real data at source. Not only that, the data is constantly fine tuned to incorporate the real variable cost from time to time. This obsession for Costing culture will reflect in the bottom lines as well as protect the organisation in turbulent times.
More importantly, only with proper cost methods established, the enterprise can implement and adapt for the COGS based accounting methods. The peak advantage is for the enterprise to access the real-time operational P&L and Balance sheet by the click of the button.
From the data stand point Cost and MRP are closely associated.
- Purchase and Inventory
- GRN is always based on correct PO value (Supplier Bill and GRN vlaue has to match 100%)
- Imported GRNs to precisely consider the Currency conversion, Bill of Entry costs. (Landed cost has to match 100%)
- Sub Contracts – Job work cost (Material + Labour cost)
- Planning
- Process Master with rate per hour (this includes, Machine, Labour, overheads and other consumables)
- Bill of Materials to include
- Input Material quantities
- Processes
- Cycle time (Standard) Various cycle times like setup, process and tool changeover for each process
- BOM to have version numbers
- Multi Level BOM
- Sales order (SO)
- To auto Capture the Latest BOM version number.
- Production & Inventory Management
- To Auto populate Authorised SOs with BOM version numbers
- Batch sheet / Route Card
- Batch sheets are generated based on SO and BOM versions
- Batch sheet to have option for modification remove, add and modify BOM quantities.
- Material Request is Auto generated.
- Issue of Material from Inventory to trace the GRNs or any other receipt transactions with respective value. This is to ensure to capture the real cost as well as for the traceability.
- After the Issue posting, ware house stock goes down and WIP gets increased
- Process stage wise approvals to have the option to record the actual cycle time.
- Production Slip
- After all the processes are completed a production slip is generated to the warehouse.
- At this point the Value of output product is auto calculated with Cost of material consumed + Actual Machine and Labour cost. (Cost of Goods Manufactured- COGM)
- WIP is auto reduced accordingly.
- Invoicing
- The Packing slip and Invoice will Auto map with corresponding Production value in case of the
- In case of Spares and non BOM Items the respective GRN value.
- This will auto compute the COGS.
- COGM and COGS based accounting
- 100% features are available in Syscon ERP to auto-posted JVs into the Financial accounting module for all of the inventory transactions mentioned above.
- The Purchase, WIP and Production will continue to be in the Current Assets.
- Only at revenue recognition and the auto expenditure COGS is booked.